Making A Wood Tool Handle For A Half Inch Sorby Spindle Gouge

Making A Wood Tool Handle For A
Half Inch Sorby Spindle Gouge

A couple of years ago I didn’t have a clue as to how to build or make a woodturning tool. And….I didn’t know why I would want to make a woodturning tool, except for the fact that I did not have enough money to go out and purchase a whole bunch of woodturning tools !

Now, I really enjoy making different tools …almost as much as I enjoy turning wood. You save a bunch of money by making your own woodturning tools, you solve your own problems by making your own turning tools and you learn how the tool best operates when you make your own woodturning tools.

Quick Method For
Building Woodturning Tools

I really didn’t want to make this a post on how to make your own woodturning tools but it really is simple.
-turn a tool handle
-use a piece of copper pipe as a ferrule when the tool inserts into the wood handle.
-either buy a tool blank or make your own and insert and glue into the handle.

There are a lot of videos of guys showing how they make their own tools, watch them and you will get some good ideas ….then perfect a process that matches your needs and abilities. Just go to Google and type in something like “DIY Woodturning Tools” and you will start your journey down the rabbit hole. Or check out some of the articles on this site regarding making your own woodturing tools.

Making A Sorby 1/2″ Spindle Gouge

I just made this spindle gouge from a Sorby 1/2″ spindle gouge (steel only) and turned a handle from an oak branch I had laying around. I purchased the spindle gouge blank from Amazon https://amzn.to/2pBdNjK .


Today there are many different types and quality of woodturning tools. Some of us have to start with the cheapests tools, for instance, mine came from Harbor Freight …which came from China! I had a hard time getting started and I soon learned it was because of the poor quality of tools I had and …….not knowing what I was doing. After some research I found out that you can spend up to $200 for a high quality steel woodturning tool. I guess the price comes from the advanced and high quality steel that is used to make the woodturning tool.

I really did not understand that until someone bought me a Sorby bowl 1/2″ bowl gouge. This woodturing tool would cut through wood like butter and it stayed sharp at least 5x longer than the cheaper tools. So my goal is to replace the cheap tools I have with expensive tools ……and at times you can cut the cost by purchasing just the steel, that is, the tool blank. If you have the tool blank, you turn a handle and drill a hole in the end and glue the tool into the handle with some epoxy. You can make it more complicated if you wish, but that’s it in a nutshell.

I Had An Oak Wood Handle Blank Ready to Turn

I already had a round oak wood blank ready to shape into a handle, it had some cracks in it so I used some Stabond CA and glued it, the cracks were pretty large in size and I wasn’t sure if the Starbond CA would hold it ….as it turned out, there was no problem. Finally, I was really trying to figure out how I wanted to make my tool, how long the handle would be and if I would glue the tool blank in the handle or make it removable.

Finishing The Tool Handle
With Thin Stabond CA

Finally, I got everything done, finished the tool handle and I decided I would try to do a CA finish using some of the Thin Starbond CA glue, I don’t think I have ever done one before….this was kind of large, I did not know how much it would take and I felt like giving it a go. I’ve avoided using CA glue as a finsh because I assumed it would take a lot of product and me, being cheap, didn’t want to use up all my Starbond CA glue on one handle …..but I decided I would live on the wild side and give it a go 🙂

I ended up putting about 5 coats of Starbond Thin CA on the oak handle. It took a lot of sanding and I was surprised that it really did not use a lot of CA to get the job done, in fact, I hardly noticed the level of CA go down in the bottle and that was for 5 coats of CA on a 24″ handle. As I already mentioned, I used Starbond thin CA and you can hardly notice any missing from the bottle ….I was happly about that because I thought it would take a lot of CA to finish something this big.


Trying to Remember How Pen Turners
Applied CA and Finished The CA

I watched a lot of pen making videos that used  Starbond CA glue as a finish. There was some beaufiful luster and thick gloss, but I needed to understand the sanding sequence and the method of application. I won’t go into it now but I must have gotten it right because that handle started looking like a high gloss 24″ pen 🙂 …in fact it looked like glass!

Sorby half inch spindle gouge with custom handle finished with Starbond CA glue
Making a Handle Finished with Starbond CA For A Sorby 1/2″ Spindle Gouge Tool Blank

I can’t remember but I think it was something like 8000 grit that I finish sanding the tool handle and then cleaned it and buffed it. It really looked great, felt good in my hand. Even though it had a high gloss finish the tool felt good in my hand, I could grip it strongly, no slipping and the shape felt good. I guess you can say I impressed myself 🙂

You Must Know This Big Mistake When Making Tool Handles!

I’ve been studying different finishing techniques for woodturning projects. Different types of finishes, such as a CA finish in this case and how to bring out further luster to the project. So I was trying to recall what else I might be able to do to make this the “slickest” tool handle I have made to date!

Then I remembered watching a video on finishing and buffing. One guy recommended applying some car or boat wax to the piece after the finish was applied. Just so happened I had some car or boat wax laying around that I used on my cast iron bandsaw and tablesaw tables. So, I thought I would give it a whirl.

Think Twice Before Applying A Car Wax Finish to a Wood Handle!

Since one of my son’s left a can of car wax, I applied a little to the handle while it was on the lathe, used the applicator pad and applied while turning. After it dried,  I buffed the tool a soft cloth and buffed out the wax and WOW, the shine came through and it looked awesome! If you have been paying attention, you must realize I broke the rules ….I used a soft cloth to polish the wax …..Capn’ Eddie says, “Never use a rag or cloth anything when on the lathe ….paper towels only”

Insert Sorby Spindle Gouge Tool Into The Handle

Next, I temporarily put the steel tool portion into the wooden handle, I did not glue or CA the steel blank in yet so I shimmed it tight with some small slivers of wood….I made it tight enough that the steel tool could not be pulled out and then I tried it out.

Sorby half inch spindle gouge with custom handle finished with Starbond CA glue
Making a Handle Finished with Starbond CA For A Sorby 1/2″ Spindle Gouge Tool Blank

The Sorby Steel cuts just great, you really notice the difference between Sorby and a cheap tool. I can tell you how different it is when using good steel versus cheap steel tools but there is nothing like experiencing the difference. The best analogy I can think of is using a dull butter knife vs. a sharp steak knife to cut a nice big steak. You suddenly feel like you are a real woodturner and you’ve come into your own!

Oops! One Small Finishing Problem

I’m telling this story because I screwed up majorly. I suppose I could have said the same in 2 or 3 paragraphs but then you would miss all the drama in between, the products you might want to buy and my brilliant writing 🙂 I’m kidding of course, but I do like to write, I do like to explain and I hope when I take the time to document a process, procedure or tool you might find it interesting, helpful and informative. I also share my failures along with successes ….I am a humble man!

I made a major faux pas though. I screwed up royally. The handle is so slick it slips out of my hands. The wax on a handle is a bad, bad, bad idea …..don’t do it! If I would have thought about it, I might have realized that wax on an already slick finish will make it more slippery 🙂

I did like the Starbond CA finish, it was glossy, it was thick …really showed off the wood ….even though the piece I used wasn’t anything spectacular ….after applying the Starbond CA and going through the finishing grits ….the handle felt good in my hand, no slippage at all. I guess maybe the wax is for bowls or other woodturning projects that doesn’t require you to hold on for dear life 🙂

Duh!!!

The tool looks nice, still have not decided how to mount the tool blank in the handle and I’m going to have to take off the wax or wrap some duct tape on it or something. I guess I could just mount it on the wall as a trophy type thing ….or a reminder of my igornance!

Actually I am going to try to remount the handle and burnish it with sawdust and shavings. Basically that means I’ll hold a handful of shavings and sawdust up against the handle as it turns to see if I can remove some of the finish and allow my hand to hold it securely while using the new Sorby Spindle Gouge!

One More Thing

I guess there are a bunch of lessons to be learned from this project. But the most important one is for anyone who works with wood ……learn to fix your mistakes. Don’t throw out your bowl because it has some cracks …apply some Starbond CA glue or epoxy. Did your bowl explode? Find the pieces, glue them together with CA or Epoxy ….Starbond CA with Acellerator is my favorite….and the bowl, paint it and put a crackle finish on it. This saying is no longer politically correct, but “there is more than one way to skin a cat” 🙂 Once you learn to start fixing your mistakes you will advance on the woodturners/woodworkers latter of success!

Make Woodturning Tool Handles

How To Make
Turning Tool Handles

Ok, unless you are brand spanking new there’s no trick to this process of making woodturning tool handles.

Basically you grab a 3×3 square blank of your favorite wood and turn it into the lenght and shape you need for your desired tool.

Or…

Grab a straight piece of a tree limb or tree trunk, find the centers and turn it between centers. Use your turning roughing gouge to get the branch cylindrical and then put a shape for the tool you need. Then finish with oil or something like OB shine juice.

DIY Wood Handles For
Turning Tools Video

You can watch a video I put together called “How to Make Wood Handles for Wood Lathe Tools”, it involves taking a small dead tree trunk and turning it into a cylindrical blank to be used for a wood lathe tool handle, club, mallet or whatever you might desire!

Where I live I have 2 lots on a river. Not very big lots but we left a lot of it naturalized so, after about 25 years, we had a lot of young trees of every sort. There were lots of Ash and Beech trees, a few oaks and some hickory, lots of young mulberry and catalpa and also some sumac, there are even som walnut and black locust. I found a bunch of wild cherry trees and a good 5 or 10 I couldn’t identify. Oh, I forgot …a couple of willow trees, maple, popular and cottonwood. Did you ever see cottonwood or popular seeds flying in the summer. Some call it a nuisance, to me, its a reminder of summer and all my memories of my childhood fishing on the river with the cottonwood seeds floating through the air like snow and sticking to my fishing line as I reeled in my pole.

Our Own Forest For Making Your
Own Woodturning Tool Handles

My wife and I are not like most people. We don’t clear cut everything so we could have a nice green lawn. Drives our kids crazy! We do have some areas that are mowed and you could say they are grass but in reality it is just green weeds….. looks pretty good when cut 🙂

Wood turning tool handle from ash log
Getting ready to turn an ash log into a woodturning tool handle!

As a result of our yard planning we have a whole bunch of trees. They create a haven for wildlife of every sort. We even had a mama deer give birth in a small section we called the forest. The mom came out and then following her was this little small dog sized deer that was all wet and wobbling, it was awesome to see. We didn’t know it but she had another one that was left in the forest, somewhat hidden in some brush but apparently not strong enough to move. Four or Five hours latter it was up and moving and mama was right there.

Save A Tree and Rescue Some Animals  ….
Your DIY Handles Can Remind You of That

If I tried to remember how many animals we rescued over the last 30 years or so I know I would leave some out. Birds of every sort, squirrels, raccoon families….at least 3 litters of little raccons. Just saved a possum I caught in the chicken house!

Trees are wonderful creations of God. They give shelter to wildlife. Provide material to build homes and shelter. I marvel at their beauty and massivness. We have one oak tree that is close to 6′ in diameter at it’s base. You know that had to start growing at the time of the revolutionary war or even before then.

I’m not a tree hugger but I do appreciate them. That’s why I’m sad to see so many killed by foreign beetles and fungus, moths and who knows what else. Trees that are like statues and guardians from the time of my youth are now taken down by foreign invaders. Or maybe someone from the city comes in and thinks the leaves are a nuisance….. sic!

Three Oak Trees Down, Lots of Bowls, Cups and Handles to be turned! or Should I Just Give In And Cut Some Firewood?

I have 3 oak trees down right now. I really wanted to be able to get a portable bandsaw to make lumber out of them. They’ve been laying around for a while and except for a few pieces I’m afraid they will become fire wood.

Sorry for the rabbit hole! But I realize not too many are Blessed like we are to live in an arboretum or nature center. If I want to turn a bowl, I look for a decent dead branch, cut it and go to work.

I said all this to say, I have a lot of dead trees now. If you catch some of the smaller ones within a year after they die and they are 4 to 6 inches in diameter you can use them to turn some very nice wood handles for your tools. You can use the bigger ones for lamps or candle stick holders and I’m sure you could think of other projects.

Dead Trees Make Nice Turning Tool Handles
and Come with Worm Holes,
Coloring From Fungus Growth Called Spalting

The longer it is dead, the more worm holes and spalting you get. But the Ash, Oak, Hickory and Beech trees are particulary suited well for making handles for your custom made woodturnig tools, or should I saw… homemade woodturning tools and others would call DIY woodturning tools.

My harbor freight lathe has several steel bar levers used to tighen down the center stock or the tool rest. I’m making a few small handles that I’ll slip over the round metal lever to give me a little more leverage, I’m just using a hunk of conduit now and it keeps falling off 🙂

turned a lathe handle for more leverage
Handle for my center stock or maybe for a customer disc sander!

With the bigger branches I can make some small baseball bats that my grandsons can use to whack balls around and my son’s can use a self defense weapons…. in fact I might keep one stashed by the front door! Crazy times we live in, at one time I was the strongest in the room…. now I’m old and sick…easy prey so you need to do whatever you need to do to protect your family…. or at least die trying.

Ash Trees the Choice of Bat Makers
As Well As Tool Handles

Did you know Ash was the wood of choice for making baseball bats? Did you know almost all the Ash forests are gone from the emarld ash borer beetle? That’s what killed all my ash trees, you can see the trails under the bark. Seems as though they can kill a tree in a matter of weeks …really sad. My little forest is so bare now.

But, we as woodturners can use this distressed wood to make some awesome projects. Bowls, spindles, candle stick holders, walking sticks and anything that requires a handle.

Most of the dead ash trees that I use have been dead for a long time, at least 3 years and in this time the 4″ and below are pretty dry. However, the first 1/2″ to 1″ of the branch or log is usually very soft. But you can clean it up until you get down to hard wood. The grain is tight and really is beautiful. Often times you’ll find worm holes, or beetle holes throughout. The wood sometimes will be spalted. Usually Ash is a very light colored, with an oak type grain but with spalting fungus makes its way into the wood and will add color in the form of different shades and often lines of color.

If you have a bigger piece, that is 6″ in diamter and up you can run a 24″ section through your bandsaw and make 3 x 3 square blanks that you can turn whenever you get a free moment or the need arises. I haven’t had to do this yet because I have so many smaller diameter trees that are dead.

So what am I turning these custom wood handles for?

I have a 3/8 Sorby Spindle Gouge  I purchased with just the blade and tang, no handle. Right now I just have it stuck into a piece of wood 🙂 because I needed to use it right away. I need to make a permanent handle and epoxy the tang into the handle with a brass furle at the end. I’ve been using copper for the furl but I think I’m going to purchase a brass tube from onlinemetals.com and use the brass for a furl making myself look like the big guys!


I really haven’t used the spindle gouge much…. Need to spend some time learning how to use it. The Sorby spindle gouge  cuts very nice but my technique is a big off 🙂 The one I got was not very sharp out of the box, kind of surprised at that. But, that’s not a deal killer since I have the Oneway Wolverine Grinding System, makes quick work of dull woodturning gouges and chisels.


Wood Handles For Woodturning Disk Sander

I have a little 2″ disk sander I want to set up. I think I watched a Cap’n Eddie Video or two about how to make one of these sanding tools. Basically you turn a handle, drill a 3/8″ hole in the end of the handle, drill a 3/8″ hole at a 45 degree angle and my modificaition is to drill another 3/8 inch hole 90 degrees to the wood handle. Once again, I have a makeshift handle that I turned quickly and looks like a malformed sex toy, I drilled the holes as per above and it works great…… just that the 2″ sanding pad keeps falling out. It only costs about 10 bucks and comes with an assortment of pads, if you think you like it, then get about 100 additional sanding pads from 80 grit to 3000 grit. My problem with this little gadget is that the foam keeps coming apart. I had to use some CA glue to glue the “hook” pad back on. It would be easy enough to repair with some more dense foam if you really liked the setup. In fact that is what I’m going to do.


Turning Handles for
Pro Version of The Disk Sander

So…..

Now the 2″ sanding pad uses velcro to attache the sandpaper and foam pad and is attached to a mandrel with a 1/4″ metal/steel shaft. To make a “Pro” version of this hand sander, you drill a 3/8″ hole in the wood handle because you want to push in a 3/8″ round disk magnet ********** to the end of the hold (glue it in) and then glue in a 3/8″ brass tube down to the magnet. Use CA glue.

When you push the steel shaft of the sanding pad into the brass shaft it will bottom out on the magnet and stick to its location by the 3/8″ disk magnet that you first glued in.

This thing works like a charm. You don’t have to have the sanding pad on a drill, the rotation of the object being sanded causes the sanding pad to rotate on its own and thus “sand” the project. I find this tool comes in handy with bowls and especially cups or hollow forms that need some sanding inside. Does an awesome job sanding the interior of bowls, cups and vases.

Dedicated 2″ Sanding Disk Station

The only thing I need to do is buy about 4 or 5 of these 2″ sanding pads****** and an additional supply of 2″ round sanding disks*****. The constant tearing off of the sanding paper from the foam tends to destroy the velcro on the foam pad. So I saw one guy create a station that holds as many disks as he needs and now has dedicated 2″ sanding pads starting with 80 grit up to 1000 grit, think he had about 5 of them in a a hunk of wood by his lathe. Just drill a 1/4″ hole in your favorite wood and stick the mandrel of the sanding disk in the hole …..set it on a shelf or hang on the wall next to your lathe. If you try these things you’ll fall in love with them

Wood Handles for My Custom
Made Woodturning Tools

I have some home made woodturning tools and plan to make many more ….or at least experiment with more of them. I was watching Reed Gray, the robohippy on youtube and that guy has a tool for every corner or should I say every radius. I guess you never quite figure out what you really like until you try a bunch of tools. Reed has made a lot of his stuff and it seems like he purchased some of the cheaper tools and reshaped them. Same thing with a guy by the name of Al Furtado, the guy makes working woodturning tools out just about any piece of metal that crosses his path and turns some beautiful projects.

New Category ….Great Woodturners!

I think I’m going to created a category called “Great Woodturners” and then have a subcategory for each of the woodturners I follow and learn from. If anything, it will help readers of this blog to glean important and usefull information rather than trying to comb through the tons of videos and webpages.

DIY Wood Handles for Benjamin’s Best

A lot of guys will buy turning tools from Penn State Industries, the tools are called Benjamin’s Best and then they rip off the handle and make their own custom handle. You can certainly do that with a nice branch or small tree trunk of just about any type of wood. Make the tool nice and long, hefty and fitting your hand. Or…;.make it small for detailed work if you are a woodturner who turns wood pens and needs smaller woodturning tools.

Woodturning Wood Handles for
Your Custom Woodturning Tools

I think I posted some of the homemade tools that Al Furtado made  called Make Your Own Woodturning Tools ….its a pretty good introduction to Al :), I would like to try and duplicate some of those ……consequently, I will need handles for these tools. The easiest way is to drill a hole in the center of the newly turned wood handle that will accept the tang of the new turning tool and epoxy it in.

Drill or Daddo For the Turning Tool Tang

Some guys make tools with larger square tangs which makes it harder to drill a hole and push the tang in …has to do with geometry. Anyway, they start with a square blank and cut it in half. Then they use a router to route out a section of wood fitting the tang on both halfs. After dry fitting and making sure the tool tang fits they will then epoxy the wood handle sections together, making sure not to get any epoxy in the routed section. Then they turn the blank after it has dried into their desired shape …. Let me see if I can find a video of somone doing this ……….************

 

I also have some carbide cutters (inserts) mounted on steel bars …I need to make handles for these tools. I must have watched the video on how to do this 15 times and I was quite proud of myself once I actually did it, in fact, I got the concept down and made the cutter and steel work together in my own way…. remember, I’m not a metals guy, never have been but willing to learn anything I don’t already know how to do ….lots to learn with metals. Anyway, I think I will use a 3/8″ cutter on a 3/8″ bar and make a straight cutter, radius cutter tool and I will cut the bar with weld it so that the bar has the cutter and it has a 45 degree offset for doing hollowing on bowls and cups. Let me see if I can do a drawing or sketch and post it here, just can’t do a straight 45 degree ….so they saw. Maybe since they say that I’ll try it 🙂 ***********

I found that the big carbide cutters at 5/8″ are good in some cicumstances and 3/8″ are better for others. The big cutters can be agressive if you are not careful, the smaller carbide cutting tools are nice when you can’t see inside your cup or bowl ….it isn’t as big and can be foriving when it comes to catches. I need to experiment with differnt angles…I could see where a 90 or 45 degree bar would have a good outcome…… because basically you’re in there cutting blind, you have to “feel” your way through the cut. In this case, starting with a smaller cutter makes more sense.

Recap For Woodturning Custom
Hardwood Tool Handles

So, if I didn’t paint a picture well enough. Here’s the gist of what I’m trying to do with handles.

You don’t need to use good dried lumber glued up or just squared up to turn a woodturning tool handle.

You can find limbs and branches from trees in your area, strip the bark and turn an awesome looking handle. The wood should be free and you can get it from any municpal dumping area for firewood and woodchips. Talk to some of your local tree services and tell them what you’re looking for, they’ll probably dump a truck load off in your driveway!

I think this week I’m going to turn anywhere from 15 to 20 limbs, branches, from 2″ to 4″. I’ll just get them to round, cylinder shape. Probably have to either seal the ends and/or place them in bags of shavings so they don’t crack up on me. I’m thinking it would be best to seal the edges with something good since I went through the hassle of harvesting the wood and turning it. Wax on the ends would work or “anchorseal” ********** would be better than just paint.

If I have 10 or 20 round blanks that are 20″ to 24″ in length, I could make any tool I need or want over the winter and into spring. It will save me some time. I like making the tools, but to start with shaping the metal and then finding a handle…. well, I cut out one step if I have handles ready.

So, I want to make a fluetless gouge.

Carbide Tipped WoodTurning Tools

I want to make about 4 more carbide tipped (insert) tools, each having a dedicated cutter. Right now if I want a square cutter on my carbide tool I have to take off the round cutter…. a big pain in the butt. So having a set of carbide cutters would be a big plus. If I had the cash I would definitely purchase a set of cabide tipped woodturing tools from Easy Wood Tools. I saw a set at the local Woodcraft Store and they were impressive looking. Big, big handles and big cutters. The cutters were mounted on some hefty steel bars. They might cost more than most, but from my experience, I can almost guarantee that anyone that is new and entering into woodturning will have some fantastic results when using these carbide tipped tools. In my opinion they are a place to start, but sooner or latter I can almost guarantee you will want to try some of the traditional woodturning tools, such as bowl gouges, big scrapers, small scrapers, spindle gouges, parting tools and every type of woodturning tool. For me, and may woodturners, it becomes addicting. You always want to see what you can turn, more complicated projects. Different finishes. How to use tradional tools. How to effectively use the carbide tipped tools, or more accurately the woodturning tools with carbide inserts. It doesn’t matter how you start, it matters “that” you start. There are many frustrations in woodturning and for most, it creates a challenge. I know that’s how it is for me. I think on one bowl I must have had 100 catches, that’s why I call myself “Catch”. I can’t believe my chinese tools didn’t snap in half 🙂 ….every new project is a learning experience for me. And….maybe because I’m older, I can’t retain what I used to. I need to watch a tutorial a whole bunch of times and then go out and give it a shot. I even print out screenshots of how a gouge cuts into a bowl on the outside and on the inside.

I found that in most new approaches to woodturning you need to learn it good enough that you don’t have to think about it. Kind of like operating a backhoe, framing a house, drawing plans, runing plumbing, laying out for a foundation, setting forms or wiring an electrical service panel. You just do it, not a lot to think about. You learn the basics and then do the job….. same with woodturning. Understand how the tool cuts and then try to make it do what you know it can do.

I little aside here, I almost feel like carbide woodturning tools  are cheating, if only because they are so easy to use. I use them in circumstances where I am not sure or confident in my ability to use a traditional gouge, scaper or whatever. As long as you enter the spinning hunk of wood slowly you usually won’t get in much trouble. The most forgiving is the circle cutter, the next is the radius cutter and the square cutter has its place and can be very effective. but remember these are all mostly used as scrapers, thus tearing out the grain, leaving all those fuzzies. When you get brave, hold the carbide cutter at a 45 degree or so angle and actually slice the wood…. it will come out like a glass surface. It takes time, many catches but I enjoy learning how to use these new carbide tools and they are my go to tools when I’m a little freaked out. However, my goal is to learn how to use all the traditional woodturning tools, such as woodturning gouges and chisels.

Carbide tipped wood turning tools from Easy Wood Tools
Easy Wood Tools makes some of the best carbide tipped woodturing tools!
Whatever you do, do something!

Turning Wood is fun. It can be scarey and dangerous. Just remember, every time you turn a project you learn something. You carry that wisdom to the next project and it builds until you are turning all kinds of crazy stuff.

I had no idea woodturning would be so time consuming, so addictive and such a learning experience. I mention in other places that I’m pretty much a natural when it comes to anything construction related. I’m not bragging, its just the way it is …I seem to catch on fast.

Woodturning and being a woodturner has humbled me greatly. I’m surprised my lathe still works after stopping it so often with all my catches. My tools were terrible in the beginning. I’m fortunate that nothing has hit me in the head.

Somebody mentioned, “practice, practice” ….that is the only way you’ll learn how to turn wood. The more you turn the better you’ll get. The more open you are to different methods, tools and supplies… the better you’ll get.

Belive it or not, all I wanted to say and
encourage you to do is to……….

So….grab a tree branch. Turn a handle or two and make some tools. Of course you can make that tool handle into a little baseball bat and go into the self defence market.

You can find more articles on making your own woodturning tools at:

Turning Handles for Your Woodturning Tools
How to Make Your Own Carbide Tipped Woodturning Tools
Make Your Own Woodturning Tools

# How To Make A Woodturning Tool Handle
# Woodturning Tool Handle
# Woodturning Tool Handle Adapter
# Woodturning Tool Handle Design
# Woodturning Tool Handle Dimensions
# Woodturning Tool Handles Uk
# Woodturning Tools Without Handles
# Best Wood For Lathe Tool Handles
# Making Wood Lathe Tool Handles
# Wood Lathe Chisel Handles
# Wood Lathe Chisels Without Handles
# Wood Lathe Handles
# Wood Lathe Tap Handle
# Wood Lathe Tool Handles
# Wood Lathe Turning Handles
# Wood Turning Lathe Tool Handle

Turning Handles for Your WoodTurning Tools

Turning Handles for Your WoodTurning Tools

I know you want to see how to make your own woodturning handles but first I need to rant!

Well, my garage roof still isn’t on, first problems with the insurance….never use State Farm, next is problems with the county for the building permit. Seems as though you need more detail and info these days and if you are in a flood plain….. you are screwed…. I’m in a flood plain ….looks like I am getting screwed!

Woodturning Handle Videos

I still work in my garage/shop but its a mess and I’m pretty embarassed the way it looks. So, I don’t shoot too many videos from my shop, although I wanted to do a video on making your own woodturning handle. Maybe I will until then, watch these videos on how to make your own woodturning handles from a piece of scrap wood, or your favorite wood on your own lathe with a little glue and ingenuity.

Metal for Making Your
Own WoodTurning Tools

Most woodturners make their own scrapers, skews and parting tools. If you don’t have the metal to do that, consider Online Metals…. I found them to be very helpful, fast and affordable.

Anyway, in my journey of learning woodturning I have stumbled upon guys making their own tools. Even if I had more money than I could spend I still would like to make my own tools!Make your own handles for your wood turing tools

I don’t have more money than I can spend, in fact, sickness has left me pretty destitute…. that is broke. So I pay attention when someone shows me how to build efficient and effective tools for cheap.

Cap’n Eddie Shows Us How to Turn
Our Own WoodTurning Tool Handles

Cap’n Eddie is one of the guys I have learned so much from over the last year. How to build carbide tools, how to make scrapers, how to make a handfull of different jigs that would cost hundreds if not thousands of dollars.

Help Out Captain Eddie…Buy His WoodTurning Supplies and Tools

You might already know that Cap’n Eddie had some health problems, a brain tumor I believe and it seemed as though he was coming back quickly, but recently it looks like the poor boy is having a tough time. I can emphathize with him because I’ve been sick so long myself. Good health is something you never appreciate until you become sick and can’t do what you have all your life….it’s a terrible thing. But Cap’n Eddie seems like a fighter …he keeps pluging along ….so buy his stuff if you can and more importantly pray and ask the Lord to heal him and let Eddie teach us for a few more years!

Visit his site at: www.eddiecastelin.com

Anyway…. if you need some carbide cutters and some of the other tools he sells I would ask you to visit his site and buy stuff from him…. let’s help the guy out …he has given so much to the woodturning commnity especially on youtube.

Make your own wood turning tools Below you will find 2 videos on how to turn a handle for the tools you make. Both videos will give you some great tips and ideas so that you can make your own. These are 5 years or more old, the video quality is not that good but you can still get the idea and learn from Eddie how he does things.

Check how to build handles for your woodturing tools.

I found a great article on building handles, if you are going to make your own woodturning handles you would be wise to check out Learn How To Make Your Own Handles for Wood Turning Tools http://woodturninglearn.net/articles/forgottenhandle.htm

And one more quick video on how to make a handle for your woodturning tools.

I’m going to have to do another post on making handles for your woodturning tools. There are many methods to consider and you might want to take a piece from all these methods and create your own woodturning handle. Until then, you have enough information on how to make a woodturning handle!

More On Making Woodturning Handles

I watched another tutorial on how to make woodturning handles and was blown away. I had to include it today instead of another post. Watch this video all the way thru and then check out the notes below. I know you’ll pick up some awesome tips and design ideas for your tools. I really enjoy this teaching from The Sonoran Woodshop

Here are some comments and important links he mentions from the tutorial. This guy has done great camera work, great woodturning handle design and construction.

At this point I had enought info to scrap together some scrapers first, and you can bet they will have some awesome handles. Maybe I’ll do a video of my maiden attemp at turning and fittng my first handle …..should be a learning experience for us all!

Here’s some useful links from his handle turning video description:

A great way to save a few dollars on your next turning tool purchase is to buy your tools un-handled and make your own. I came up with a design that works really well. It includes set screws which allow you to remove the tool from the handle if needed.

PARTS:
Ferrule: I use 1″ copper pipe (which is the inside diameter) for all of my turning tools. The only exception is my Spindle Roughing Gouge (SRG) which uses 1-1/8″ copper pipe.
Set Screws: I use 5/16-24 set screws for all of my tool handles. The lengths vary based on the tool handle wall thickness.

TOOLS WITHOUT HANDLES:
Please keep in mind I have no affiliation with any of these companies. I posted the tool steel used by each company for reference, but the reality is that they are essentially the same.

I currently use Thompson Lathe Tools. They use CPM10V (A-11) a powder metal tool steel.

http://thompsonlathetools.com

Peachtree Woodworking Supply sells Robert Sorby unhandled tools. They use M2 tool steel.

http://www.ptreeusa.com/turning_tools…

Carter and Son sells unhanded tools. They use M42 tool steel.

http://carterandsontoolworks.com

D-Way Tools also sells unhanded tools. They use M42 tool steel.

http://d-waytools.com

 

I thought it important to add some of the comments from his video on turning wood handles for your woodturning tools. Some great comments along with good ideas.

I’m a beginner turner, about a year or so. Been a carpenter/contractor/architect all my life and I can build just about anything. I know wood inside and out…. but steel is new to me. I appreciate your list of tool providers along with the type of steel they use. Is there anyway you could rate either the provider or the steel type. I want to purchase some good tools, tired of the chinese …although they got me started. I figure if you can turn something with a chinese tool you should be able to make some great progress with good tools. I was looking at D-way, not familiar with Thompson. Would really appreciate a lesson in quality suppliers and what type of steel would be the best, second best and so on. Subscribed to your channel…. looking forward to seeing what you do. Thanks Scott

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The Sonoran Woodshop

I think tool steal is one of those things that if you ask 10 different turners you’ll get 11 different answers. I bought tools from each of the companies listed in the description and they all seem to perform the same. You really can’t go wrong with any of them. I have all Thompson for a couple of reasons. 1) they have a large selection compared to the other companies. 2) the length of their tools are longer so you get more steal for the same price as the other tools (check out this link and you’ll see what I’m talking about) https://www.instagram.com/p/BN5GvSthcwC/?taken-by=scottseganti&hl=en

Carl Jacobson

Man great job on the video!! I shared it on my website too!

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The Sonoran Woodshop

Thanks Carl… very much appreciated!

The Wood Whisperer

Awesome video dude! Nice explanations and great visuals. Can’t wait to see the next one!

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The Sonoran Woodshop

Thanks Marc… much appreciated!

Brian Sinclair

Great video. One new subscriber.

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Jack Maravola

Very nice. Thank you for sharing your technique Scott….!

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Bklyn James

Oh Yeah, please more videos.

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Bklyn James

Impressive… Very Impressive. On point with the whole process, and left me with no questions. You nailed it.

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The Sonoran Woodshop

Thank you for the kind words and feedback.

Mike Porter

Your approach to making videos produces a fine product. As to the content of this one, I don’t have the tapping tool or the pipe cutter or the router table, however if I was to do several handles it would be worthwhile to buy them. One advantage of your design is that the tool can be removed for sharpening which I favor. Have you taken the tool out many times? I wonder how the threading on the pipe wall or the wood holds up to frequent removal and reinsertion of the tool tang. I’m guessing you leave the handle on for your sharpening. Thanks again for a helpful video.

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The Sonoran Woodshop

Thanks for you comments Mike. It’s rare for me to remove the tool from the handle, but I do like having the flexibility. Handles with set screws are popular for people who need to travel with their tools. Students taking a turning class or instructors teaching may want to bring their own tools, so removing the tool makes it easier to pack. Another benefit is that eventually we make enough trips to the grinding wheel that the tool steal will need to be replaced, so you can save a few dollars by not buying or remaking another handle. As far as the threads holding up with repeated use… I haven’t had any give out yet. I’ve only tapped soft maple so I can’t speak about how other wood species will hold up, but as long as it’s a hardwood… I’m sure it would be fine. I have been extremely impressed in how well tapping wood works.

Jeffrey M. Myers

When can I buy this On Amazon! Great job Scott

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SkunkTreeCarvings

ya…im going to like your channel.

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Don Zeno

Great video. Keep ’em coming.

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Apoph1s

Nice video. Great instructional detail. Where do you get your handle-less tools?

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The Sonoran Woodshop

Please keep in mind I have no affiliation with any of these companies. I posted the tool steel used by each company for reference, but the reality is that they are essentially the same. I currently use Thompson Lathe Tools. They use CPM10V (A-11) a powder metal tool steel. http://thompsonlathetools.com Peachtree Woodworking Supply sells Robert Sorby unhandled tools. They use M2 tool steel. http://www.ptreeusa.com/turning_tools_unhandled.htm Carter and Son sells unhanded tools. They use M42 tool steel. http://carterandsontoolworks.com D-Way Tools also sells unhanded tools. They use M42 tool steel. http://d-waytools.com

Sandra Jacobson

Nice video! Easy to understand. Looking forward to more of your work.

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RickTurns

One of the best handle-making videos I’ve seen!

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Janet Brien

Perfection! Thank you!

Steve Brien

Perfect video, super clear and concise instructions, very well paced and shot. I’ve considered using set screws like this and you’ve confirmed that it’s a great feature. Thanks for sharing your knowledge.

DRMNZ

Nice work with great attention to detail. Thanks.

1

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Richard Chellette

Awesome video. I made some tool handles myself, but I like how you made the optional to remove or change the tools.

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Scrap wood City

Nice handle. Making the handles makes them pretty unique!

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Joe Pieczynski

Hi Scott. I just stumbled across you channel. Nice work. I enjoyed the video. How about a few constructive suggestions. Make yourself a hardwood or aluminum blank about the size of your tool tang ( the rectangular feature in your handle blank ). Lock it in a vice and slide your new handle onto it when you drill the set screw holes. It will help with the orientation of the holes and keep the spin factor out of the equation. A thicker copper collar would also give you more metal based thread. I invite you to check out my channel if you have a minute. Take care, watch those fingers and keep up the good work.

1

The Sonoran Woodshop

Thanks for your feedback Joe. Constructive suggestions are always welcomed and appreciated. If I’m understanding what you’re saying correctly, there really isn’t a “spin factor’ that you have to contend with here… it’s more about the drill bit sliding off your mark when you start drilling. Clamping the handle in a vise as you suggested would certainly free up a hand, which could help keep the bit on its mark. As far as using a thicker copper ferrule… there really isn’t a need. The main threads are in the wood which is the intent. I have used this method on other projects… you will be extremely surprised at how well taping wood works… at least in hardwoods.

Joe Pieczynski

Hey Scott. Thanks for the reply. My suggestion was not to put the handle in the vise, but a piece of aluminum or hardwood the same size as the rectangular pocket in your handle where the tool would go. Then slide your handle onto that and drill away. You would have parallel, level and rotational all at the same time. It would probably work better if you had a bunch of parts and wanted them all the same. Forgive me, I always think of fixtures first. Nice result you got. thumbs up on this one. Take care.

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David Walser

Thank you for the video. Your presentation was clear and the camera work was well done. I’ve always glued my tools into wooden tool handles. I’ll have to give using set screws a try.

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Louie Cypher

nice work thanks for sharing, more videos please 🙂

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Jim Sollows

I enjoyed the video! Very clear, nice voice over explaining the process. I am currious to know what finish you put on the handle? I look forward to seeing more videos from you!

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The Sonoran Woodshop

Thanks Jim for your comment. I sanded the handle up to 220 grit and applied a tung oil finish. I prefer using a pure oil finish on my handles.

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Joseph Muench

Sweet handle design. Thanks for sharing! Great video! 👌🏼

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Harris Dendromiris

I really enjoy your video pal, since I prefer to make my own handles for my tools and chisels, you give me couple good tips about chisel handles,so go make some more useful videos like this, cheers

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Samuel Smith

Outstanding attention to detail! Never saw set screws on turning tools.

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The Sonoran Woodshop

Thanks Samuel for the comment. I have a few aftermarket metal handles with setscrews. I like having the setscrews and the ability to remove the tool from the handle, but I’m not a fan of how those tools feel in my hand. I’ve drilled and tapped wood in the past with great success, so brought that idea into my handles and it’s worked great. I’ve been overly surprised on how well it works. I haven’t seen anyone else do this either.

Ryan Grondin

Nice Video!! Thanks for sharing!

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Claire Stolee

What suggestions do you have for selecting the wood for the handles?

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The Sonoran Woodshop

There are lots of different woods you can use which vary depending on the part of the world you live in and what you have access to. I prefer closed grain woods (just a personal preference) and use soft maple for all of my handles. Ash is probably the most popular wood used… I’m just not a fan of the open grain. You do want to use a ‘hardwood’ (maple, walnut, ash, hickory, etc.) and stay away from the ‘softwoods’ (fir, pine, cider, redwood, etc.) The most important thing look for when selecting a piece of hardwood is to have straight grain…. especially on the end where the tool enters the handle.

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Wood Frontier

Nice work. It’s great to see more people making woodturning videos. Looking forward to seeing more. I’ve got to make a couple handles as well. -Todd

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Randy Price

Great quality tool as well as video. very professional looking video, looking forward to more.

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