Hollowing Problems When Turning Wood

Woodturning Hollowing Problems

I wanted to share a post I made about hollowing problems in our facebook group called Woodturning Basics. This is what our member Pedro had to say:

I must be doing something wrong while I’m hollowing out a cup.
I got a forstner bit to get it started, but even then it’s taking hours to hollow out a small maple cup. The only thing that does a good job of hollowing it, is my parting tool. Everything else catches badly including my $100.00 bowl gouge (that was recommended I use and it’s basically useless. Damn thing catches on everything.)
So, anyone have any suggestions?

Hey there Pedro ….I feel your pain my friend!

Pedro’s Problem with
Hollowing A Wood Cup

When I first started, I turned a little candle holder. Then I did a cup. I had no idea what I was doing and trying to hollow out the cup just about killed me! I tried all my famous harbor freight turning tools ….that’s all I had …spindle gouge, roughing gouge, scraper, parting tools, a really small gouge of some kind ….I ended up hacking the inside out with a small round scraper …..the thing was extended 4 inches into the up ….diaster waiting to happen 🙂

I got it done though.

Learning by myself, it took a while to figure out what tool is supposed to do what ….and then trying to make the tool do what its supposed to do is another story. But hollowing was always a nightmare!

Some Thoughts on Your Hollowing Problems

I had a couple of thoughts on your hollowing of the cup problem. You drilled it and then tried to use a bowl gouge to finish the hollowing …correct?

You say you have an expensive bowl gouge and all you get is catches? Are you pushing into the cup, entering from the top of the cup toward the bottom and then across the bottom?

I wonder what size your bowl gouge is? Minium for me is 1/2″ or 5/8″. If you are using a fingernail grind, you can cut down the side but as you move across the bottom you will catch. You need a standard grind if you are trying to use a bowl gouge ….even then, a bowl gouge is tough to do end grain hollowing.

Use A Pull Cut When Hollowing

I WOULD NOT use a push cut into the cup, you could try to pull the gouge across the bottom using tip, and then use the bottom tip/wing to pull up the side of the cup ….kind of a scraping cut for hollowing a cup. You just need to get the feel of it ….but it can be done.

Scrapers for Hollowing
Woodturning Projects

Better yet is to use scrapers for hollowing your woodturning projects.

I get as much out as I can (after drilling) with a gouge and then I use scrapers to finish up the hollowing.

One of the easiest methods to hollow is to use carbide tools. Use a 1/2″ or 5/8″ bar with a 1/2″ or 5/8″ carbide cutter mounted to it. You can make it yourself or you can buy one already made, carbide hollowing tool!

How to Prevent Catches When Hollowing

Carbide cutters take some time to learn how to use, but once you get it figured out you will be amazed at how easy it is to hollow out a cup, vase or bowl using one of these cutters. Just don’t try to hog out too much at once, learn to take light cuts and you will avoid catches. Also the postion of the scraper, being 90° off of the tool rest and then lifting the handle a little will prevent catches dramatically!

Using Tradional Scrapers for Hollowing

Along with carbide scrapers you should consider getting at least one big scraper. I have a Hurricane Scraper 1 1/2″ wide …almost 1/2″ thick round nose scraper. At https://amzn.to/2oQBmVB. The reason you want a big scraper is so you can extend it over the tool rest a good amount and still keep control of your cuts. I imagine part of your problem is that you are trying to hollow out a cut and have your tool extended 3 inches or more over the tool rest (disaster waiting to happen)  I’m just about ready to purchase a right and left side round edge scraper …you can see what I’m taking about here https://amzn.to/2Nt0T51 these are used inside a bowl or cup and outside of the same turning project.

So, for hollowing out projects get some good scrapers. Yes, spindle gouges work better on end grain but when it comes to hollowing ….you need some specialized tools. You can make these or buy them. One of the members in our group runs Yufutol, you can pick up an extra discount ….make sure you get a full size tool unless you are doing really small projects. https://amzn.to/2NndAhN

Make Your Own Hollow Tool With Carbide Cutters

Or just buy the carbide cutters ….this is what I did. Mount the cutter on a big cold steel bar. I keep one bar with a 5/8″ cabide cutter, I use this all the time. Over time I have learned how to use it …initially you will get some catches but you will learn the angle of approach and how to gouge out and how to finish cut with this one cutter. It actually becomes fun once you get a handle on it …..you just need to press on, practice, practice, …screw up, catch here and there until you master the process. At one time I thought I would start going by the name of “Catch” ….so I know how you feel 🙂

make your own carbide woodturning tools
You can make your own carbide woodturning tools CLICK IMAGE to see cutters

Big Bar For Hollowing

The reason why you want a big bar is so you have some control and stability as you extend the bar over the tool rest. The bigger the bar, the further you can safely extend the tool over the tool rest. I’m thinking of making one of these carbide cutter tools with a 3/4″ bar ….just so I can have more control.

Consider A Hollowing System

Once you get into hollowing large vases, hollow forms etc …you need to think about getting a hollowing system. Just google “hollowing system” and check the same thing on youtube and you will see what that’s all about.

As I think about your problem I wanted to mention something about the tool rest. You should be at the middle of the turning with your tool, not the tool rest….but you want to tool to hit the center of your turning. You want the tool rest as close as you can to the surface you are cutting. This means, if possible, stick the tool rest into the project your are trying to hollow out. Otherwise you are left with a tool that hangs over the edge by a lot ….thus the need for a hefty scraper, whether round nose scraper or a carbide cutter on a big bar.

I’ve been just thinking out loud …hope some of that makes sense.

Again, just keep at it.

You’ll get it figured out. When you get into trouble, keep posting your problem and maybe we can help further.

As I answer questions, I learn myself ….you will too. As soon as you get it figured out you’ll be sharing your wisdom 🙂

Make Your Own WoodTurning Tools

How to Make Your
Own Woodturning Tools

What does a broken 1/2″ drill bit, a cold chisel, a 1/2 x 1/2″ pc of steel from home depot, a 1/2″ pc of round bar from home depot and carbide cutting bits (carbide inserts) have in common?

Well, properly shaped and machined …then add a nice wood handle and you have all the tools you need to turn just about anything. On top of that once you figure out how to use these materials to make your own turning tools you have the basis to make just about any type of turning tool you might need.

Al Furtado Shows You How to
Make Your Own Woodturning Tools
make your own carbide insert woodturing tools
All makes simple carbide insert woodturing tools.
grind a cold steel chisel for bowl gouge
Monster bowl gouge from an old cold steel chisel!

My Desire to Buy Every
Woodturning Tool Available!

For me, its easy to get caught up in a Sorby tool catalog or just searching on Amazon or Ebay for woodturning tools and I get lost for hours ….thinking “man, I need 1/4″ bowl gouge, 3/8″ bowl gouge, 1/2″ bowl gouge, 5/8″ bowl gouge, 3/4″ bowl gouge and a 1″ bowl gouge all with a fingernail grind …..then I need that same set with a standard grind and I need the same sizes in a spindle gouge both standard and fingernail grind ….oh ya, I need a parting tool ….how about a couple of different sizes of parting tools. Yep, I need a full set of scrapers and then I need some of those skew gouges for perfect finishes I see the masters making, can’t forget a roughing gouge….I mean, 1/2″ 3/4″ 1″ and at least 1 1/2” maybe bigger….I need all these, right?

Woodturning Is Addictive

I know you know what I mean. This hobby of woodturning is more addictive than crack cocaine! You think more tools, the best tools will make you a better turner …maybe so, but who has the cash for all these pieces of hardware because we haven’t even started talking about the wood lathe you have and the woodlathe you want to get, not to mention all the wood lathe accessories you’re gonna need!

Make Your Own Woodturning Tools

Well, one of the things that really got me excited was making your own woodturning tools, that’s right you can be a DIY woodturning tool maker 🙂 I think there is actually a subculture out there of guys making their own tools out of anything from old screwdrivers, files to auto or truck leafsprings.

The problem for me is that I’m not a metal guy. I can draw a house, building or shoppoing center and I can build that same drawing doing everything myself …..but I never learned how to work with metal. The closest I ever came to working with metal was aluminum siding, electrical wire and rebar for concrete….. well, ok, nails for my nail guy and screws for the screw gun 🙂

Been Sick, No Money for Expensive Woodturning Tools

Truth is I’ve been very sick for quite a while. When you’re sick you can’t work, I hate sitting or laying around so by “The Grace of God” I discovered wooodturning. Not too physical. I could find a low cost wood lathe at Harbor Freight and I could also find a cheap set of Chinese turning tools at Harbor Freight. That’s how I started.

I read as much as I could online and watched a ton of youtube videos. I learned much from Cap’n Eddie and too many others to mention. So, I thought I would share some of my journey in these pages.

My Woodturning Tools Were Junk!

The one thing I quickly found out was that my turning tools were really bad. I hand sharpened them till I totally screwed them up. Then the first investment was a Oneway Wolverine Sharpening System. I learned to sharpen my turning tools properly starting at that point.

Next, once I figured my tools really were junk and I needed something better. I stumbled on some DIY woodturning tool makers.

That’s when I discovered the many different ways of making your own woodturning tools. In these pages I hope to bring some of these methods to you. Some I will have tried, others I will just pass along because I’m just too sick to try everything I see but plan on doing it or trying these DIY tool building methods soon, however, you need to know now how to make some of this stuff.

I finally did learn that I could regrind the cheap tools that I had into a more useful grind or simply something that actually worked.

Started Making My
Own Woodturning Tools

Since I did not have much money I figured I could buy a piece of 1/2 x 1/2″ steel and a piece of 3/8 x 3/8″ steel from online metals, I could get some carbide cutters for a couple bucks a piece and then figure out how to grind a small platform for the cutter, tap the steel to attach the carbide cutter and make a wooden handle. My first attempt turned out pretty good, in fact, its one of my go to tools when I’m working with a tricky piece of wood.

My CARBIDE Woodturning Tool
How to make your own carbide insert woodturning tool
My first homemade woodturning tool was a carbide insert turning tool taking both square and circle shaped carbide inserts and it cuts like a dream, great for the times you might be a little apprehensive about sticking that new bowl gouge into an irregular spinning piece of wood!

I made a square and circular carbide scraper using 5/8″ carbide square and circular cutters. You can find them online but you should make sure they are for cutting wood. The square cutters are fairly cheap and you can even get a 4 sided radius carbide cutters, they are a little less likely to grab, but grab they do!

I watched a guy called Travis on youtube make a set of carbide tipped woodturning tools and just copied him. They are pretty rough but they really work well.

Made A Parting Tool for Woodturning

I did make a 1/16″ parting tool from a reciprocating saw blade with a metal handle. That was fun, I learned a bunch and use the tool all the time. It’s very satisfying to make your own tools!

diy parting tool for woodturning
I made a very effective parting tool from a recirocating saw blade …expoxied between two pieces of wood. Works great for cutting and designing. I used brass rod for the rivets and pinged them to expand the brass….. solid as a rock 🙂

However…..

Didn’t Know Anything About Metal

Then I wanted to make a 1 1/2″ wide scraper so I picked up a piece of steel from home depot and ground down an edge on the steel, I didn’t have a handle yet but I wanted to try the tool out. It ended up burning the wood more than cutting, I tried different angles ….same thing, just wouldn’t cut. I was stumped, thought I would be cranking out all kinds of turning tools …but remember when I said I didn’t know anything about metal 🙂

Turns out there are a whole bunch of different types of steel. And then you have the hardening process, have to heat it in a special oven, air cool it or oil cool it, heat it again to get a temper ….I almost put an end to my woodturning tool making adventures!

Sorry, I got a little long winded talking about making your own woodturning tools ….only because I know you might like doing that type of thing and you might be in the same position I was in regarding not having enough cash to have all to good tools you’d really like to have!

 

Enter Al Furtado.

I’m not sure how long Al has been turning, but I know he really enjoys it and he enjoys sharing his projects and his tools!!! Al seems to be a frugal guy or maybe he’s just strapped for cash like a lot of us…..so, he makes do with what he has and he makes a lot of his own woodturning tools and accessories.

Al made a type of bowl gouge that is perfect for himself from a 1/2″ drill bit that was broken. He played around until he got the grind correct and now it is his “go to” tool when turning bowls. The big secret is the metal that the drill bit is made from, it is already hardened and when shapened it keeps a nice sharp edge for a long time. You don’t have to heat treat it.

Woodturning bowl gouge from an old 1/2" drill bit
Woodturning bowl gouge from an old 1/2″ drill bit
Make Your Own Bowl Gouge from Steel cold Chisel
Make Your Own Bowl Gouge from Steel cold Chisel
Find your own shape for your custom bowl gouges
Profiles of custom made woodturning bowl gouges
DIY hollower with Home Depot Steel
Al makes his own hollowing tool with home depot steel and carbide insert cutter

Al takes a common sense approach to making woodturning tools that will save you a ton of money. In the video below he shows you some of his favorite tools and how he made them from either old, broken or leftover tools that are made with hadened steel and all you need to do is put an edge on the tool and make a handle for it.

The video quality isn’t the best but if the content doesn’t get your creative juices flowing …..then nothing will!

Enjoy

My shop made wood turning tools By Al Furtado

Al’s tools are not the prettiest, but they work and you can do exactly what he did. I can testify that the carbide cutters work like a dream and I look forward to making some gouges from old drill bits and cold chisels ….as far as that is concerned ….go down to Harbor Freight and get some of their tools and bits …they are all hardened steel and should work just as Al has show us.

Thanks Al !!!!